Factors to Consider When Choosing Industrial Casters

industrial castersWhen you are choosing industrial casters for application in high temperature locations, there are myriad aspects that you ought to take into account. Caster applications that are of high temperatures have a wide range of effects on the performance of the casters and it is vital to make the right choice.  Some of the effects of high temperatures on casters are reduced operating life, increased maintenance issues, and even premature failures.  It is therefore important to make the right choices so that the casters can serve you for a longer period of time.

Wheel Material

The material used in making the industrial casters is a major factor to consider.  Caster wheels with polyurethane tires can still be considered at high temperatures but they might not ideal after a short period of time. This is because polyurethane is easy to break and thus the increased risk of a flat tire or premature failure during use.  Therefore, when you are using polyurethane tires at temperatures that are close to 180F, it is vital to evaluate their application in the right manner.

On the other hand, most nylon wheels are able to withstand temperatures of up to 250F. Nylon wheels are normally the best option to settle for when ergonomics are a major concern.  This is because such kinds of wheels roll with ease and minimal force is actually required.  For applications that are higher than 600F, cast iron or steel-made casters will be the most suitable.

Lubrication

When buying industrial casters for use in high temperature applications, the issue of lubrication also needs to come into the picture.  If the application temperatures of the caster exceed the rating of the lubricant, the effectiveness of the lubrication will be largely compromised. This can then lead to increased friction in the bearings as well as the swivel sections.  With increased friction comes the increased effect of wear and tear which then leads to a reduction in the life of the bearings.  There are different types of lubricants that are available out there in the market today. You therefore need to choose the type that is most suitable for the temperatures that you intend to expose your casters to.

The Bearings and Swivel Section

The bearings that come with the industrial casters and the swivel action are also vital aspects to consider when you are choosing a caster.  Other than looking at the lubricants, there are different bearing materials like ceramics that can be used with such products.  Bearings are also created differently for suitability in varying temperature applications. The ratings of the bearings have to be considered in this process so that you can choose the casters that are most ideal for your intended applications.

As much as lubrication, wheel material and bearings are major factors to consider when you are choosing industrial casters, there are other aspects that you also ought to think about.  You need to make sure that the caster is truly suitable for the application that you want to subject it to. Again, you have to choose the right product to be guaranteed success in the long run. Most definitely, no one wants to invest in casters that only last a few months and thus the need for another purchase.

Materials handling

Material handling equipment encompasses devices used in system design, warehouse automation, various manufacturing solution, and factory upgrade. They include automated storage and retrieval systems, automatic guided vehicle, and order fulfillment systems among other devices. Generally, material handling equipment can be categorized into four major groups, namely: industrial trucks, bulk material handling, storage and engineered systems.

Engineered Systems

Engineered systems are often automated and consist of units that operate cohesively to enhance easy storage and transportation of materials. Automated storage and retrieval system is a good example of an engineered system. It is an automated structure consisting racks, shelves, and aisles that are accessible via “shuttle’ retrieval system – which can perform automated functions such as easy location and retrieval of an item in the store.  Other examples of engineered systems include automated guided vehicles, robotic delivery systems, and conveyor systems among others.

Storage and Handling Equipment

These are mostly non-automated systems that are used to hold or buffer items when they are being transported around the warehouse or during “downtimes”. Majority of storage equipment include racks, shelves and pallets onto which material may be stacked to await transportation or final consumption. Other examples of storage and handling equipment include bins, drawer, mezzanines, and stacking frames among others.

Industrial Trucks

Industrail trucks generally refer to transportation devices and vehicles that are used to move materials during various material handling processes. They include pallet jacks, hand trucks, hand-operated trucks and pallet trucks. They have customized designs that make them suitable for different material handling operations. For instance, while some trucks are fitted with forks or flat surface to help them lift materials, others have special piece of equipment for loading. Industrial trucks can be powered (in which case the operator can ride along on the truck) or operated manually (pushed).

Bulk Material Handling Equipment

Bulk material handling involves transportation, storage and control of items/materials in loose bulk form. Materials that can be moved or transported in bulk form include food, minerals, and liquid among others. Some of the bulk materials handling systems include conveyor belts, reclaimers, stackers, hoppers, bucket elevators and grain elevators.

Material handling equipment are essential part of any manufacturing company or organization involved in material handling. These versatile systems are designed to provide quicker and convenient automation services for the manufacturing organizations.

Tips On How To Buy Pallet Racks

pallet racks cmh incPallet racks are an important component of storage – they are used to keep warehouses and storage areas neat and well organized. Because they come in so many different types it is important to know exactly what to look for when you are buying them. Your choice will determine not just how well your items are stored but also how safe they are. Before you buy pallet racks consider the following:

What will you be storing on them?

The heavier the items you want to store the stronger you pallet racks have to be. If you will be storing very heavy items it is important that you consider pallets that have diagonal or horizontal braces. These are usually installed within the columns of the pallet rack enabling them to bear extra weight.

Think about how high you want to stack them

Pallet rack stacking is done to save on storage space. The smaller the area you want to work with the higher you have to stack. If you will be stacking them more than a meter or two off the floor you should buy pallets that have a wide base to avoid toppling over.

Weight distribution is also important

It is usually determined by the construction of the pallet as well as the rack’s capacity. There are some that are constructed to hold as much as 40,000 pounds but if you choose these you have to bear in mind that the weight should be distributed evenly in order to avoid accidents.

Think about the material that the pallet rack is made of

Although many different materials are used to make pallet racks not all of them are as reliable. If you want racks that will last for years then you should buy steel ones. If you think that your pallets will need to be moved from time to time buy those that are made of strong plastic and aren’t too heavy.

While most pallet racks are designed to be safe there are often accidents in warehouses because if human error. If you want to maintain a safe storage area there are certain things that you should ensure. Remember, all your employees must follow the rules to avoid injury.

  • Any damage to a pallet or pallet component must be reported immediately. Damaged pallet racks can cause very serious accidents should they break.
  • Climbing on pallet racks is extremely dangerous. They are not designed to support human weight and getting onto them usually causes them to lose their center of gravity. To retrieve items only forklifts should be used.
  • Pallet racks should be placed out of the way of regular human and forklift traffic. To be safe make sure that they are several meters off aisles.
  • If a pallet rack is damaged it is important that it be removed and replaced immediately.
  • Do not stack more weight on a pallet rack than the stated capacity. They usually come with a sticker that sates how much weight they can hold.
  • Lastly, do pallet rack inspection on a regular basis to make sure that everything is in order.

Use these tips to buy pallet racks and also to ensure that everyone who works in your warehouse is safe.

 

Pallet Racks

Structural1Pallet racks are an integral part of any warehouse or storage facility; they help to keep the place well organized and easy to run. That said, pallet racks can pose serious danger if the people that are around them do not take the necessary precautions. Because they usually hold heavy items at great heights they can easily cause injuries and even fatalities. As the owner or manager of a warehouse there are certain things you should always do to make sure that your pallet racks are safe.

Some Tips to Consider

Buy racks from a reputable supplier. Like with all other manufactured goods, there are some pallet rack manufacturers who put out cheap and unreliable products. Once stacked, these can easily break and come crashing down. Buy racks that have a reputation for being string and long lasting.

If a pallet rack is damaged it should be removed immediately. Damage commonly occurs from forklifts and racks also rust especially if the room they are in isn’t weatherproof. A rusted pallet rack is a danger because it can bring inventory crashing down at any time.

Never place more than the recommended weight on a pallet rack. They usually come with a sticker that shows how many pounds they can hold. If you surpass this there is a danger of breakage occurring.

Never use rack components from two different brands or types of racks. Each brand is manufactured for very specific parts and using a different kind may lead to breakage and accidents. It can also damage the rack itself.

Pallets must be arranged in such a way that both people and forklifts can pass though the aisles without getting in contact with them. They should not be placed in very busy areas where there is a lot of movement.

Make sure that your forklift operator is trained for the job. There is a specific kind of training that is required to handle a forklift and keep it safe.

Arrange your inventory in such a way that getting to it is easy and efficient. It reduces the amount of carrying that warehouse employees have to do. If you are not familiar with how this is done you can ask your pallet rack supplier to pay you a visit at the warehouse and demonstrate.

Your warehouse must be well lit at all times when people are working.

You should stabilize any high loads with shrink wrap.

Keep your pallets clean at all time. This way, it is easy to see when they are damaged and need to be removed. It also keeps your warehouse clean.

Under no circumstances should anyone climb atop a rack. This makes them unstable as they are not designed to support human beings.

When pallet racks are assembled for the first time it should be done by someone who is familiar with the process. Again, ask the supplying company to send you someone to do it and make sure that everything is safe.

These tips should help keep you and your employees safe. If you follow them strictly you will also find that your pallet racks last a long time.